Small & Mini Gold Refinery Solutions
Hero Section
H1:
Small & Mini Gold Refinery Solutions — Cost-Effective Turnkey Plants
H2:
Compact, high-efficiency gold refinery designs for investors seeking fast ROI and low CAPEX.
Section 1 — Why Small & Mini Gold Refinery?
-
Definition & Multi-Layer Understanding:
- Investor Perspective: Low initial capital, fast ROI, minimal OPEX.
- Engineering Perspective: Simplified workflow, reduced energy consumption, modular layout.
- Operational Perspective: Easy maintenance, less trained staff required, fast start-up.
-
Key Advantages:
- Lower CAPEX and OPEX compared to large plants.
- Faster setup and commissioning (1–3 months).
- Ideal for countries with regulatory limits or smaller ore deposits.
- Can scale up modularly to medium or large plant later.
-
Scientific Validation:
- Optimized chemical usage per kg of gold refined.
- Energy-efficient furnaces and electrolysis lines.
- Modular flowcharts validated with CFD and process simulations.
Section 2 — Types of Small & Mini Plants
| Type | Daily Capacity (kg/day) | CAPEX (USD) | OPEX (USD/year) | ROI (%) | Payback (years) |
|---|---|---|---|---|---|
| Mini | 10–50 | 500,000–900,000 | 120,000 | 25–30 | 3–4 |
| Small | 50–150 | 1,000,000–2,500,000 | 250,000 | 30–35 | 3–5 |
Formulas for ROI & Payback:
- ROI % = (Annual Net Profit / Total Investment) × 100
- Payback (years) = Total Investment / Annual Net Profit
- Annual Net Profit = (Capacity × Gold Price × Processing Fee) – OPEX
Section 3 — Design & Layout Overview
Key Areas:
- Compact Smelting Section
- Electrolytic Refining Line
- Assay & QA/QC Lab
- Storage & Packaging
- Waste Treatment
Flowchart:
Raw Material → Mini Smelting → Electrolysis → Assay → Packaging → Delivery
Visual Tip: Include 2D & 3D layout snapshots to show modularity.
Section 4 — CAPEX & OPEX Tables
| Equipment / Section | Supplier | Cost USD | Installation USD | Total Cost USD |
|---|---|---|---|---|
| Mini Furnace | Italy | 200,000 | 50,000 | 250,000 |
| Electrolysis Line | China | 300,000 | 60,000 | 360,000 |
| Assay Lab | Turkey | 80,000 | 20,000 | 100,000 |
| Storage & Packaging | Local | 50,000 | 10,000 | 60,000 |
| Waste Treatment | Local | 20,000 | 5,000 | 25,000 |
Formula for Total Cost: Total = (Cost + Installation)
Section 5 — Gold Price Sensitivity & ROI
| Gold Price USD/kg | Mini ROI (%) | Small ROI (%) |
|---|---|---|
| 55,000 | 22 | 28 |
| 60,000 | 25 | 32 |
| 65,000 | 28 | 35 |
Note: These tables help investors plan for variable gold market prices.
Section 6 — Scientific Notes & Formulas
- Energy consumption per kg refined = Furnace Energy + Electrolysis Energy
- Chemical consumption per kg = (Cyanide / Aqua Regia) × Capacity
- Waste neutralization formula: HCl + NaOH → NaCl + H2O
- Flow optimization: Throughput = (Electrolysis Efficiency × Current × Time)
Section 7 — Case Studies
- Mini Plant, Turkey: 50 kg/day, CAPEX $850k, ROI 27%, Payback 3.5 yrs
- Small Plant, Italy: 120 kg/day, CAPEX $2M, ROI 33%, Payback 3 yrs
Visuals: CAD layouts, 3D renders, ROI charts
Section 8 — FAQ & Micro CTA
- Q: Can I scale up from Mini to Medium Plant?
A: Yes, modular design allows expansion without rebuilding. - Q: Are designs LBMA-ready?
A: Mini & Small packages include LBMA compliance recommendations. - CTA: Reserve Your Mini Gold Refinery via WhatsApp
Section 9 — Ethical & Professional Note
“Our small & mini refinery solutions combine Iranian engineering expertise with verified international suppliers, providing transparent CAPEX/OPEX and ROI. Investors get multiple proformas from trusted countries before committing funds.”
Section 10 — Next Steps / Actionable CTA
- Use interactive calculator to estimate ROI
- Reserve plant layout via WhatsApp
- Receive 3 verified proformas from multiple countries
- Consult on best supplier & timeline
- Begin turnkey small/mini refinery planning
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(Operational / Interactive)
1. Detailed Operational Plant Layout
Mini Plant Example (10–50 kg/day)
- Furnace & Smelting Section: Compact furnace optimized for energy efficiency; integrated dust and gas collection.
- Electrolytic Refining Line: Single or dual-stage electrolysis, PLC monitored, automated current and voltage control.
- Assay Lab: Micro-assay station for batch quality check; ISO-certified.
- Storage & Packaging Area: Modular design for secure bullion storage and shipment preparation.
- Waste Treatment & Environmental Compliance: Neutralization tanks and filtration units designed for minimal footprint.
Flowchart:
Raw Ore → Mini Smelting → Electrolysis → Micro-Assay → Packaging → Delivery
Visual Tip: Include interactive 3D models or SVG diagrams to display layout details and workflow.
2. Excel Template for CAPEX & OPEX
| Section | Supplier | Cost USD | Installation USD | Freight & Insurance USD | Total USD |
|---|---|---|---|---|---|
| Mini Furnace | Italy | 200,000 | 50,000 | 10,000 | 260,000 |
| Electrolysis Line | China | 300,000 | 60,000 | 15,000 | 375,000 |
| Assay Lab | Turkey | 80,000 | 20,000 | 5,000 | 105,000 |
| Storage & Packaging | Local | 50,000 | 10,000 | 2,000 | 62,000 |
| Waste Treatment | Local | 20,000 | 5,000 | 1,000 | 26,000 |
Formulas for Interactive Excel:
- Total Cost = (Equipment + Installation + Freight)
- ROI % = (Annual Net Profit / Total Cost) × 100
- Payback (years) = Total Cost / Annual Net Profit
3. PDF Pro-Forma Generation
Contents:
- Client Name & Project Title
- Plant Type & Country
- Supplier Details
- Itemized CAPEX & Installation Costs
- OPEX Estimate
- Subtotal & Integration Factor
- Lead Time & Payment Terms
- Warranty & SLA
- Contact Information
5. Sensitivity & Charts
CAPEX/OPEX vs Plant Size (Interactive Chart)
- X-axis: Plant Type
- Y-axis: CAPEX & OPEX (bars)
- ROI (%) overlaid as line chart
Gold Price Sensitivity Table
| Gold Price USD/kg | Mini ROI (%) | Small ROI (%) |
|---|---|---|
| 55,000 | 22 | 28 |
| 60,000 | 25 | 32 |
| 65,000 | 28 | 35 |
6. Case Studies & Visual Examples
- Mini Plant, Turkey: 50 kg/day, CAPEX $850k, ROI 27%, Payback 3.5 yrs
- Small Plant, Italy: 120 kg/day, CAPEX $2M, ROI 33%, Payback 3 yrs
Visuals: 3D layouts, CAD drawings, ROI graphs, workflow animations
7. WhatsApp & Payment CTA
- Reserve Mini Plant via WhatsApp: Immediate communication, secure preliminary booking.
- Payment: Refundable deposit online.
- Process Flow: Calculator → Customer impressed → Reserve & Pay → Receive PDF/Excel Proforma → Begin turnkey planning.
8. Next Steps / Actionable CTA
- Complete interactive ROI calculator
- Reserve your mini or small plant layout via WhatsApp
- Receive 3 verified proformas from multiple suppliers
- Consult for supplier selection and timeline
- Start turnkey small/mini gold refinery implementation
9. Competitive Advantage & Closing Note
- Patented Layouts: Proprietary designs optimized for mini and small plants.
- Verified International Suppliers: Italy, China, Turkey for equipment quality & cost-efficiency.
- Iranian Expertise: Full engineering from ore to bullion.
- Investor Assurance: Transparent CAPEX, OPEX, ROI, legal compliance.
- Premium Service: Before committing full funds, receive 3 verified proformas and layout validation.
4. Interactive ROI & Payback Calculator
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